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YASSIAN or Your's
Which industries commonly use bucket tooth remanufacturing technology
Bucket tooth remanufacturing technology, as a key means to extend the service life in the field of construction machinery, is mainly applied in the following industries:
️ I. Construction machinery industry
Excavator and loader operation and maintenance
To address the issue of high-frequency wear of bucket teeth, remanufacturing technologies such as laser cladding and high-speed oxygen fuel spraying (HVOF) are adopted to enhance wear resistance and reduce equipment downtime losses.
By 2025, the number of construction machinery in China will exceed 12 million (about 3 million excavators), driving the annual demand for bucket tooth replacement to reach 1.05 million tons.
️ II. Mining industry
Wear-resistant strengthening under hard rock conditions
In mining operations, bucket teeth are subjected to high-intensity impacts. By using forged steel substrates (such as XXDC, F-23) combined with tungsten carbide coatings, their service life can be extended by 30% to 50%, making them suitable for complex working conditions in iron mines, coal mines, etc.
The accelerated global mining development is driving the demand for high-performance remanufactured bucket teeth, and the market size is expected to exceed 15 billion yuan by 2030.
️ III. Energy and power industry
Wind power equipment maintenance
In the repair of damage to the pitch/yaw gears of wind turbines, the application of non-disassembly processes such as laser welding and surfacing welding reduces the repair cost of a single set of gears by 50%, and the on-site repair time is ≤48 hours.
Extension of service life of thermal power equipment
The core components of the coal mill, such as gears, have their tooth surface hardness restored to HRC55-62 and their fatigue strength increased by 30% through customized remanufacturing solutions.
Iv. Infrastructure and Building Materials Industry
Large-scale infrastructure project
The demand for remanufacturing excavator bucket teeth in road and water conservancy projects is strong. The "Belt and Road Initiative" projects have driven the growth of the export market. By 2030, the proportion of bucket teeth exports is expected to reach 25%.
Cement production equipment
For the wear of the bucket teeth of the raw material crusher, a composite process (surfacing + coating) is adopted for repair, and the comprehensive cost is 40% lower than that of new parts.
V. Chemical fiber and manufacturing industry
The transmission components of high-speed rotating equipment (such as gears in chemical fiber machinery) are precisely repaired by laser cladding for broken teeth and pitting corrosion, with the precision error controlled at the micrometer level.
Technical and economic efficiency : The five major industries of steel, wind power, thermal power, cement and chemical fiber have reduced equipment replacement costs by 30% to 50% and resource consumption by more than 40% through remanufacturing technology.
Which industries commonly use bucket tooth remanufacturing technology
Bucket tooth remanufacturing technology, as a key means to extend the service life in the field of construction machinery, is mainly applied in the following industries:
️ I. Construction machinery industry
Excavator and loader operation and maintenance
To address the issue of high-frequency wear of bucket teeth, remanufacturing technologies such as laser cladding and high-speed oxygen fuel spraying (HVOF) are adopted to enhance wear resistance and reduce equipment downtime losses.
By 2025, the number of construction machinery in China will exceed 12 million (about 3 million excavators), driving the annual demand for bucket tooth replacement to reach 1.05 million tons.
️ II. Mining industry
Wear-resistant strengthening under hard rock conditions
In mining operations, bucket teeth are subjected to high-intensity impacts. By using forged steel substrates (such as XXDC, F-23) combined with tungsten carbide coatings, their service life can be extended by 30% to 50%, making them suitable for complex working conditions in iron mines, coal mines, etc.
The accelerated global mining development is driving the demand for high-performance remanufactured bucket teeth, and the market size is expected to exceed 15 billion yuan by 2030.
️ III. Energy and power industry
Wind power equipment maintenance
In the repair of damage to the pitch/yaw gears of wind turbines, the application of non-disassembly processes such as laser welding and surfacing welding reduces the repair cost of a single set of gears by 50%, and the on-site repair time is ≤48 hours.
Extension of service life of thermal power equipment
The core components of the coal mill, such as gears, have their tooth surface hardness restored to HRC55-62 and their fatigue strength increased by 30% through customized remanufacturing solutions.
Iv. Infrastructure and Building Materials Industry
Large-scale infrastructure project
The demand for remanufacturing excavator bucket teeth in road and water conservancy projects is strong. The "Belt and Road Initiative" projects have driven the growth of the export market. By 2030, the proportion of bucket teeth exports is expected to reach 25%.
Cement production equipment
For the wear of the bucket teeth of the raw material crusher, a composite process (surfacing + coating) is adopted for repair, and the comprehensive cost is 40% lower than that of new parts.
V. Chemical fiber and manufacturing industry
The transmission components of high-speed rotating equipment (such as gears in chemical fiber machinery) are precisely repaired by laser cladding for broken teeth and pitting corrosion, with the precision error controlled at the micrometer level.
Technical and economic efficiency : The five major industries of steel, wind power, thermal power, cement and chemical fiber have reduced equipment replacement costs by 30% to 50% and resource consumption by more than 40% through remanufacturing technology.
