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1377249
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Mining Machinery Accessories Uses
Mining machinery accessories assume diverse and central roles in mining operations, depending on the type of equipment and functional positioning. The following is a detailed analysis of the key parts categories and their typical uses:
I. Wear-resistant and wear parts: Enhance the durability and operational efficiency of the equipment
Core parts of crushing equipment
Jaw Plate/Crushing Wall: As the core crushing parts of the jaw crusher and cone crusher, it is directly used for the primary crushing of impacted ore. As the core crushing parts of jaw crusher and cone crusher, it directly impacts the ore to realize primary crushing, and the high manganese steel material (e.g. Mn13Cr2) can withstand high-frequency impact abrasion.
Hammer head/slab hammer: Used in the hammer crusher, it is used to crush the medium-hard ore through high-speed rotation, and the high chromium cast iron material extends the service life more than 50%, with a huge annual consumption.
Special parts for grinding equipment
Forged composite liners: used in ball mills (63% of the market share), optimized to nearly double the life expectancy, significantly reduce the unit consumption of steel balls and electricity consumption
Grinding rolls/grinding disc liners: undertake the task of fine grinding of ores in vertical mills, which directly affects the grinding efficiency and energy consumption
Second, the core components of mining operations: to realize efficient resource stripping and loading
Core components of cutting system
Cutting system core parts Cutting teeth for roadheader: designed for hard rock crushing, super wear-resistant coating and cold forging process make its life time double that of traditional cutting teeth, which significantly reduces the cost of roadway excavation
Cutting teeth for coal miner: adapted for drum coal miners (such as MG series), optimized structure for coal cutting. The optimized structure for cutting coal seams directly determines the efficiency of coal mining and the stability of the equipment.
Backhoe Loading Attachment
Rock Arm: Adopting hawksbill-type high-strength alloy steel design, it focuses on crushing power to break through granite and other hard rock formations, increasing the daily mining capacity by 50%. The average daily mining capacity is increased by 50%, replacing blasting
Shovel teeth/track plate: support mining excavator to complete loading, bottom clearing and other tasks, and the three-section arm hydraulic design is suitable for narrow roadway operations
Third, auxiliary system accessories: to ensure safety and continuity of operations
Support and Transportation Components
U-beam steel support/resin anchors: to prevent underground tunnel collapse, flame retardant materials to reduce the risk of fire
Conveyor belts/rollers: the key carrier for ore transportation, wear-resistant design to reduce the risk of fire. Conveyor belts/rollers: key carriers for ore transportation, wear-resistant design reduces the frequency of downtime and maintenance.
Core components of mine cars
Mining wheels/locking devices: ensure the stability of the ore transportation process, and the locking structure prevents derailment accidents.
IV. Intelligent upgrades: driving the digital transformation of mines
Sensor and diagnostic module: real-time monitoring of bearing temperature and vibration data, compressing the response time from 8 hours to 40 minutes, preventing sudden stoppages
Hydraulic pilot control system Hydraulic Pilot Control System: Precise control of excavator operating force and speed, load-sensitive technology saves more than 15% energy
Regional application differences:
Central Asian mining: demand for bucket teeth and crawler plates increases by 12% annually, supporting open-pit mining
Europe and America Deep shaft mines: high-end hydraulic systems and intelligent sensors account for more than 60% of the total
Mining accessories achieve the triple goals of “cost reduction, efficiency and safety” in the whole chain of resource mining through specialized division of labor, and the technology iteration is accelerating in the direction of composite wear-resistant and intelligent operation and maintenance.
v
Mining Machinery Accessories Uses
Mining machinery accessories assume diverse and central roles in mining operations, depending on the type of equipment and functional positioning. The following is a detailed analysis of the key parts categories and their typical uses:
I. Wear-resistant and wear parts: Enhance the durability and operational efficiency of the equipment
Core parts of crushing equipment
Jaw Plate/Crushing Wall: As the core crushing parts of the jaw crusher and cone crusher, it is directly used for the primary crushing of impacted ore. As the core crushing parts of jaw crusher and cone crusher, it directly impacts the ore to realize primary crushing, and the high manganese steel material (e.g. Mn13Cr2) can withstand high-frequency impact abrasion.
Hammer head/slab hammer: Used in the hammer crusher, it is used to crush the medium-hard ore through high-speed rotation, and the high chromium cast iron material extends the service life more than 50%, with a huge annual consumption.
Special parts for grinding equipment
Forged composite liners: used in ball mills (63% of the market share), optimized to nearly double the life expectancy, significantly reduce the unit consumption of steel balls and electricity consumption
Grinding rolls/grinding disc liners: undertake the task of fine grinding of ores in vertical mills, which directly affects the grinding efficiency and energy consumption
Second, the core components of mining operations: to realize efficient resource stripping and loading
Core components of cutting system
Cutting system core parts Cutting teeth for roadheader: designed for hard rock crushing, super wear-resistant coating and cold forging process make its life time double that of traditional cutting teeth, which significantly reduces the cost of roadway excavation
Cutting teeth for coal miner: adapted for drum coal miners (such as MG series), optimized structure for coal cutting. The optimized structure for cutting coal seams directly determines the efficiency of coal mining and the stability of the equipment.
Backhoe Loading Attachment
Rock Arm: Adopting hawksbill-type high-strength alloy steel design, it focuses on crushing power to break through granite and other hard rock formations, increasing the daily mining capacity by 50%. The average daily mining capacity is increased by 50%, replacing blasting
Shovel teeth/track plate: support mining excavator to complete loading, bottom clearing and other tasks, and the three-section arm hydraulic design is suitable for narrow roadway operations
Third, auxiliary system accessories: to ensure safety and continuity of operations
Support and Transportation Components
U-beam steel support/resin anchors: to prevent underground tunnel collapse, flame retardant materials to reduce the risk of fire
Conveyor belts/rollers: the key carrier for ore transportation, wear-resistant design to reduce the risk of fire. Conveyor belts/rollers: key carriers for ore transportation, wear-resistant design reduces the frequency of downtime and maintenance.
Core components of mine cars
Mining wheels/locking devices: ensure the stability of the ore transportation process, and the locking structure prevents derailment accidents.
IV. Intelligent upgrades: driving the digital transformation of mines
Sensor and diagnostic module: real-time monitoring of bearing temperature and vibration data, compressing the response time from 8 hours to 40 minutes, preventing sudden stoppages
Hydraulic pilot control system Hydraulic Pilot Control System: Precise control of excavator operating force and speed, load-sensitive technology saves more than 15% energy
Regional application differences:
Central Asian mining: demand for bucket teeth and crawler plates increases by 12% annually, supporting open-pit mining
Europe and America Deep shaft mines: high-end hydraulic systems and intelligent sensors account for more than 60% of the total
Mining accessories achieve the triple goals of “cost reduction, efficiency and safety” in the whole chain of resource mining through specialized division of labor, and the technology iteration is accelerating in the direction of composite wear-resistant and intelligent operation and maintenance.
